Home / Plastics Automation / Products / Process Cooling & Temperature Control /
Temperature Control Units / Microgel Syncro
Microgel Syncro
Summit Systems proudly offers the Microgel Syncro: a cutting-edge thermoregulation solution engineered by Frigel, the global leader in process cooling. Designed specifically for technical injection moulding, Microgel Syncro improves cycle time through intelligent, synchronised cooling.
Revolutionising Temperature Control in Injection Moulding
Microgel Syncro is an advanced, digitally controlled temperature regulation unit designed to reduce cycle times and boost production efficiency. By precisely managing the cooling process and synchronising it with the injection moulding machine (IMM), the system delivers cold water only during the cooling phase. This targeted approach significantly shortens cooling time and enhances moulding quality, all while maintaining optimal cavity temperatures during injection.
Increased Production Efficiency By Up to 60%
By reducing cooling time through intelligent synchronisation, Microgel Syncro can increase production output by up to 60 percent. This allows manufacturers to meet growing demand, reduce lead times and maximise operational capacity.
Enhanced Product Quality
Precise cooling improves dimensional accuracy, structural integrity and the aesthetic finish of moulded parts. By ensuring optimal filling and reducing warpage or defects, Microgel Syncro contributes to consistently high-quality outputs.
Excellent Return on Investment (ROI)
The blend of increased productivity and improved product quality leads to a rapid return on investment. No mould modifications are required, minimising upfront costs and implementation time.
Energy Efficiency and Cost Reduction
Microgel Syncro intelligently minimises energy use by reducing injection pressure, hot runner energy consumption and closing force requirements. This translates to lower operational costs and a more sustainable manufacturing process.
Plug-and-Play Integration with Zero Downtime
With no need to modify existing moulds and easy configuration via stored mould “recipes”, installation is straightforward. Operators can quickly set up, manage and fine-tune processes without disruption.
Digital Synchronisation with Injection Moulding Machines
Microgel Syncro communicates directly with the injection moulding machine, ensuring perfect timing between mould filling and cooling. This precision allows for reduced scrap rates and enhanced repeatability.
Parameter Storage and Online Recipe Wizard
Save and reuse temperature control settings specific to each mould. New mould setup is simplified using an intuitive online recipe wizard.
Real-Time Energy Monitoring
Monitor energy consumption in real time (measured in kWh/kg) to optimise efficiency and track performance.
Remote Connectivity and Control
Access and adjust system parameters from anywhere via secure remote connectivity. Stay in control of your production, even off-site.
Weekly Performance Reporting
Receive automated reports on system uptime, productivity and energy usage to support continuous improvement and data-driven decision-making.
Synchronising Cooling with the Moulding Process
By synchronising the cooling process with the moulding cycle, Microgel Syncro introduces a fundamental shift in how cooling efficiency and moulding precision are achieved. This integration ensures that cooling water is delivered precisely when needed, avoiding unnecessary thermal loss and maintaining a consistent mould temperature throughout each cycle.
- Cycle time is drastically reduced, enabling faster throughput and optimised scheduling
- Product quality is improved through uniform cooling, reducing defects such as warping or sink marks
- Production rates are increased by minimising downtime and accelerating cycle completion
- Energy usage is lowered as the system operates only during the necessary cooling phase
- Scrap and rework are minimised, improving material yield and overall cost-efficiency
This approach enhances the crystallisation of plastic materials during the cooling phase, ensuring they form with the intended strength, dimensional stability and surface finish. It supports consistent part quality while contributing to more sustainable manufacturing operations.
Why Choose Summit Systems as Your Cooling Partner?
As the exclusive UK distributor of Frigel to the plastics industry, Summit Systems offers not only premium equipment but also full project support, including installation, operator training and ongoing service.
With over three decades of industry experience and a deep understanding of technical moulding processes, we provide turnkey solutions that improve efficiency, reduce downtime and ensure operational excellence.
Microgel Syncro: Frequently asked questions
Microgel Syncro significantly reduces cooling and cycle times by delivering cold water only during the cooling phase, increasing production efficiency by up to 60%.