Cooling typically represents 40 to 80% of an injection moulding cycle, making it the largest contributor to part cost and a key limit on productivity. Conventional temperature control can only optimise this to a point.
The Frigel Dynamico Mould Profit Booster takes a different approach, combining high flow cooling, independent zone control and adaptive process management to increase heat transfer and reduce variability. The result is shorter, more stable cycles and consistent part quality across automotive, consumer and technical applications.
Cooling time is the single biggest cost in injection moulding, often accounting for up to 90% of the total cycle in technical parts. Until now, the only way to reduce it was to invest in new presses or moulds. Dynamico changes everything.
Dynamico is an advanced temperature control unit that uses intelligent algorithms to optimise cooling time, continually adjusting temperature and flow to achieve the shortest stable cycle, resulting in less waste, more throughput and higher margins.
Dynamico synchronises directly with your injection moulding machine, adapting cooling performance in real time throughout each phase of the cycle. By intensifying heat removal precisely when needed and easing back as the mould reheats, it eliminates wasted seconds that traditional systems leave behind.
Results are faster, more stable cycles, productivity gains of up to 50% in suitable applications, and reduced energy consumption per part, without compromising dimensional stability or surface quality.
Frigel Dynamico Mould Profit Booster improves cycle time by focusing on dynamic cooling rather than fixed temperature control. Instead of maintaining a constant water temperature throughout the entire moulding cycle, the system adjusts cooling intensity in sync with the process. Higher cooling capacity is delivered during the critical heat removal phase, then automatically reduced as the mould reheats.
This targeted approach improves heat transfer efficiency, shortens the time required to reach a stable demoulding temperature and helps processors achieve the shortest possible stable cycle without compromising part quality.
Yes. More stable and balanced cooling leads to more consistent mould surface temperatures, which reduces the risk of hot spots, dimensional variation, warpage and ejection issues. By maintaining controlled flow and temperature stability across mould circuits, the system supports repeatable part quality, particularly in technical or tight tolerance applications.
The result is fewer rejects, less rework and greater confidence in downstream assembly or validation processes.
The Dynamico system can be integrated into both new projects and existing moulding cells. It does not require investment in a new injection moulding machine to deliver benefits. For processors looking to improve margins without major capital expenditure, upgrading mould temperature control can unlock performance gains from equipment already on the shopfloor.
Through Summit Systems, the solution is available across the UK and Ireland, with support for system design, installation and optimisation within plastics processing environments.
Frigel DYNAMICO Mould Profit Booster is designed for injection and blow moulders who want to reduce cycle time, improve part quality and lower cost per part without investing in new presses or tooling. It is particularly suited to technical processors and manufacturers looking to unlock more performance from existing equipment through smarter, more dynamic cooling control.
Most processors see a measurable return on investment within months, not years. By reducing cooling time, increasing throughput and lowering energy per part, improvements in productivity and cost-per-part start to show up on the bottom line quickly, often within a single production quarter depending on run rates, part complexity and existing cooling performance.
